Wall Mounted Wine Rack

Bottle Carrying

SIG Ximengnaxi: aseptic filling system of plastic bottles - packaging, plastic, filling - Food Indus

Compared to traditional hot-fill or add Antisepsis Agent filling, aseptic filling of plastic bottles more and more attention.

  Microorganisms are usually Beverages The main reason for deterioration.

In aseptic filling systems, bottle and cap device is required before carrying out aseptic filling Disinfection Of. Preparation of a good product quickly heated to a stable temperature (based on the processing of products, the temperature is different, such as tomato juice temperature is about 110-115oC, while the acidic tea, is only 84-86oC), maintained at this temperature certain period of time (to keep time with the handling of products varies, ranging from 5? 30 seconds range), and then quickly cooled to room temperature for product filling. A final important detail is: all the processing bottle device, gland and subsequent filling, sealing bottles of equipment are carried out in a sterile room.

Product Preparation Traditional filling techniques (hot filling or added preservatives filling) compared to sterile Package Installation process will undoubtedly be complex, but the product of a long time to avoid the heat and no preservatives, so as to maximize preservation of the natural products, nutrition and taste; In addition, the packaging process is more sophisticated, and filling in the various parameters and can be effectively controlled. In recent years, development of electronic technology and the SIG Ximengnaxi years of industry experience to control the process more streamlined, more direct interface to better meet different customer requirements.

Aseptic filling of the other advantages of devices in its handling of the bottle. Carried out at room temperature as filling, bottle eliminates need for heat, bottles of equipment costs can be reduced, but also more easily meet the market needs of bottle type and size. Bottle of low-cost device also means that as soon as possible aseptic filling system to recover the higher initial Investment .

Aseptic: Bottle sterilization / red bottle Cover sterilization / washing Product sterilization On the filling - sealing sterilization environmental control

Bottle sterilization device SIG Ximengnaxi started in the nineties research and development of aseptic filling technology, has installed 12 production lines (some have been delivered, some are installation and commissioning), the other seven lines in 2003 annual shipments.

Now primarily use chemical disinfectants diluted peracetic acid (hydrogen peroxide and peracetic acid mixture), for sterilization, and then use the sterile water rinse to remove residual chemicals.

Cooling A good product to deploy pre-heated to sterilization temperature and then cooled to room temperature. This process is achieved through the heat exchangers: plate heat exchanger can be used without pulp products, including pulp or high Fiber Content of drinks available and tube heat exchanger.

Sterilization machine usually equipped with a degassing device, it can be off as much as possible products of the air to avoid oxidation and foaming in the filling process.

Filling With flow through the electronic valve to control the filling amount. Filling valve and the bottle does not touch. The main production line machines and systems: the bottle and cap sterilization machines, rinser, Filling machine , Capping machine. These machines are in a closed room, the indoor air of the sterile series was 100, compared to the external environment pressure is positive pressure, air humidity and temperature also can be controlled.

Sterilization machine After the last batch and the next batch before the addition to the traditional CIP, the aseptic system, but also for SIP, namely, the product circuit and ancillary equipment sterilization; and COP, that the outer surface of the machine and sterile bubble room walls were washed. Products loop through the hot water disinfection (130oC) carried out.

Production, washing and sterilizing machine is fully automatic for all stages of. All key operating parameters can Monitor And records.

Aseptic technique described above has been used in production lines running.

Growing aseptic technique

However, Ximengnaxi sterile Research continues. In 2003, two linear low-speed production line (8000BPH) will start running. It is based on the concept of a new container sterilization, the so-called DSP (Dry sterilization process) systems. In 2002, a prototype system based on the concept used in a customer's production line to test their efficiency and repeatability. In this system, the use of hydrogen peroxide vapor. To promote a line of 24 bottles of sterile warehouses, closed vacuum, into the hot hydrogen peroxide. Vacuum evaporation to form a mist of disinfectant to cover the surface inside and outside the bottle to achieve the disinfection effect. Then to the vacuum pressure rise, then attached to the sidewall on the residual water and hydrogen peroxide was evaporated discharge. In this way, the bottle came out dry and no longer particularly sterile water.

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